Plating

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Design & Engineering

Plating

Plating…

While Workman Engineering & Manufacturing (WEM) is not a chemical vendor, our many years servicing the metal finishing industry has provided experience with many, if not all, of the common chemical processes used within the metal finishing industry. We specialize in designing and installing iron phosphate, zinc phosphate, and manganese phosphate equipment for pre-treatment and corrosion protection processes. In addition, our chrome plating and hard chrome plating equipment are engineered for durability and precision, whether you’re finishing automotive parts or industrial components. As a result, we believe that, as a company, we have significant experience to propose accurate process parameters and the materials of construction that will help assure that the conceptual design for your project is compatible with the chemistry that you expect to use.

Typical processes with which WEM has experience include:

Rack, Barrel and/or PCB Applications
Decorative Copper, Nickel & Chrome
Functional Hard Chrome
Zinc Plating Equipment:

Zinc plating involves depositing a thin coating of zinc metal onto the surface of another metal object, known as a substrate. The zinc coating creates a physical barrier that prevents rust from reaching the underlying metal surface. Zinc plating can utilize the following processes:

Acid Chloride
Acid Sulfate
Alkaline Non-Cyanide
Alkaline Cyanide

Zinc Alloy Plating Equipment

Alkaline Zinc Nickel
Acid Zinc Nickel

Cadmium Plating Equipment: Cadmium plating involves coating a substrate with a thin layer of cadmium and is utilized for it’s corrosion resistance in extreme environments or saltwater.

Precious Metals Plating:

Gold
Silver
Platinum
Rhodium

Non-Electrolytic Processes:

Electroless Nickel: Electroless plating involves the chemical deposition (without DC power) a layer of nickel onto a substrate for specific performance for corrosion or magnetic properties than can be achieved with electrolytic plating processes. WE&M has experience with:

High phosphorous nickel
Mid phosphorous nickel
Low phosphorous nickel
Electroless copper
Electroless &/or immersion gold

Electroless Copper: Electroless copper plating is a chemical process that deposits an even layer of copper on the surface of a solid substrate, like metal or plastic.

Iron Phosphate: Iron phosphate coating prepares a surface or painting or powder coating by eliminating substrate surface contaminants thus creating a superior bonding surface.

Zinc Phosphate: Zinc phosphate plating is a metal finishing process that coats a metal surface with a non-metallic layer to improve its durability, appearance, and resistance to corrosion.

Manganese Phosphate: Manganese phosphate plating, also known as black phosphate coating, is a process that applies a dark gray, crystalline coating to ferrous metals to improve their performance

Black Oxide: Black oxide plating, also known as blackening, is a chemical process that creates a dark finish on metal parts to improve their appearance and corrosion resistance

Typical substrates with which WEM has experience include:

Carbon Steel
Stainless Steel
Copper
Brass
Bronze
Zinc
Plastic

Frequently Asked Questions

What types of design and engineering services do you offer?

We offer a comprehensive range of services, including material handling, material conveying, process design, mechanical design, structural design, and general fabrication. Our solutions are tailored to meet the specific needs of your project.

What software tools do you use for design and engineering?

We use leading software tools such as Solidworks, Autodesk Inventor, and AutoCAD. These tools enable us to provide versatile solutions compatible with your native platforms.

How much experience does your team have in design and engineering?

Our team has over 50 years of combined experience in engineering and design, ensuring expert solutions and reliable results for your projects.

Can you provide customized solutions for my specific project needs?

Absolutely! We specialize in creating custom solutions tailored to your unique requirements. Our team works closely with you to understand your needs and deliver personalized, effective solutions.

What industries do you serve with your design and engineering services?

We serve a wide range of industries, including manufacturing, construction, automotive, aerospace, and more. Our expertise allows us to handle diverse projects across various sectors.

How do you ensure the quality and reliability of your solutions?

Quality and reliability are our top priorities. We follow strict quality control processes and collaborate closely with your team to ensure our solutions meet your expectations and industry standards.

What is the process for starting a design and engineering project with you?

The process begins with an initial meeting to understand your current processes and equipment needs. We then proceed with detailed planning, design and engineering, followed by fabrication and installation of the solution.

How long does a typical design and engineering project take?

The timeline for each project varies based on its size and complexity. We work efficiently to meet deadlines and provide you with a realistic timeline during the planning phase.

Can you integrate your solutions with our existing systems?

Yes, our team is skilled in designing solutions that integrate seamlessly with your existing systems. We ensure compatibility and efficiency in all our projects.

Do you offer support and maintenance services for the solutions you provide?

Yes, we offer ongoing support and maintenance services to ensure your systems continue to operate efficiently. Our team is available to assist with any issues or updates needed.

How can I request a quote or get more information about your design and engineering services?

You can request a quote or get more information by contacting us through our website or emailing us directly at sales@workmaneng.com. Please provide details about your project to help us give you an accurate quote.